Workbench-Building Envy

petitroubo

My small and lightweight basement Roubo.

In my basement, I have a “petit Roubo” – a 5-1/2′-long bench I made in….2011? It’s perfectly nice, if a little lightweight. I made it out of pine sourced from Craigslist – leftover stock from a log cabin build. It’s short (and lightweight) because my former shop was on the second floor of my house; anything longer couldn’t make it up the stairs. Now, I have room for a 9′ bench – and it wouldn’t be too hard to wrestle a behemoth bench down the outside stairs to my basement shop (it’s a straight shot).

At the shop I work out of most days – Lost Art Press – there are seven bench forms (and nine benches total), including mine, the “Gluebo” I built with Christopher Schwarz in 2009.

Gluebo

My “Gluebo” in the Lost Art Press shop. The form is similar to a traditional French bench, but the material (LVL) and bolts (it knocks down) are wholly contemporary.

I like both of my benches and they have served me well…but after spending a week at Wyatt “Bo” Child’s place in Georgia for the third French Oak Roubo Project (FORP), I want to build a new old-style bench, then sell one of my current ones (probably the little Roubo, then I’d move the Gluebo to my basement).

I’d love a heavy, solid-wood bench that’s about 9′ long and 18″ wide…and I have a new Benchcrafted Glide and Crisscross vise just waiting for a bench on which to install them.

It sure would have been a lot easier to build one in Georgia – with all the industrial equipment Bo put at the disposal of Jameel Abraham and Father John Abraham, the organizers of the event – than to build one at home (plus, I won’t be able to get my hands on 200-year-old slabs of white oak).

But alas, I was there as an “enthusiast” (it’s not a school, so the helpers were not “teachers”) to help assist the “participants” (not “students!”) as needed and help out with milling lumber and whatnot, not to build a bench. I had a great time, but I was itching to get my hands on a chisel and start whacking out mortises…on a bench of my own. Below is a look at the fun. Unfortunately, I had to head home before the benches came fully together – but I’ve seen plenty of evidence on Instagram that the benches got done.

FORP

Day one – folks are getting settled, and gathering their parts.

tops

Slabs of 5″-thick white oak, aka benchtops.

jointer

Jointing the front edges on the benchtops – it takes a village.

First undercarriage to go together.

First undercarriage to go together.

drill2

Drilling out waste in a leg mortise,

drill1

Drilling out waste in a leg mortise…with a much larger drill.

layoutdiscussion

Christopher Schwarz shows the group how to transfer the leg joinery layout on the underside of the top to the top side.

Bo

Wyatt “Bo” Childs brushing just a little bit of glue onto benchtop parts.

bandsaw

Jeff Miller and Don Williams discussing the band saw setup for cutting leg tenons.

transferready

Transferring the joinery from the undercarriage to the underside of the tops.

Chris

Christopher Schwarz using a portable band saw to kerf dovetail waste.

mortises

Chopping out mortise waste, meat-clamp engaged.

DTcleanout

Smoothing the bottom of a dovetail slot.

legfit

Removing a leg after a dry-fit.

bourbon

Making off with Matt’s good bourbon. No, this was not the best part of the event…but it was a pretty good part…

Eternal thanks to Jameel and Father John for inviting me along for the ride, to Bo Childs for his hospitality, to Chris for letting me cadge a ride, and to all the other enthusiasts and participants. What a great week!

p.s. To see some of Bo’s incredible machinery, check out my upcoming post on the Fine Woodworking blog – it should be live on or around October 28.

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‘Brusha Brusha Brusha’

brushingglue

I’ll bet your dentist also hands out toothbrushes that you don’t particularly like. Those used to go in my office drawer for emergency brushing situations, but now that my office is about 25′ from my bathroom and preferred toothbrush, I take those brushes to the shop.

I use hide glue when possible because – among other reasons – it’s easy to clean up drips of it with hot water and a wet rag. But a rag can’t get into corners or other tight spaces to tackle squeeze-out, such as where the skirt meets the carcase on this tool chest. But – with a bucket of hot water handy for brush dunking – I can easily scrub those areas with a toothbrush.

This chest will get painted (the customer chose Coastal Blue), so I didn’t have to remove all trace of the glue – but I didn’t want any beads or drips remaining. It’s easier to scrub those away with the glue still runny.

I’ve an appointment next week with the dentist. Good thing; the shop cache of toothbrushes is due for a refresh.

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Lost in the West

A set of tool drawers made by Brother Richard McNemar – one of my favorite-ever Shaker pieces. It’s at the Harmon Museum & Art Gallery in Lebanon, Ohio.

Many of the Shaker furniture pieces with which we are most familiar are from the Eastern Communities, thanks to books by John Kassay, Ejner Handberg, and others: the graceful candlestand, the clocks of Isaac Youngs and the production chairs from New Lebanon, N.Y.; the hanging cupboard and built-in cupboards from the Hancock community in Massachusetts; the pine cupboard from Watervliet, N.Y. (shown below). The exceptions are pieces predominantly from Pleasant Hill. There was simply a greater need for furniture in the Eastern Communities because there were many more members in those communities (there were 13 communities among those that lasted more than a decade), so of course, there are more extant pieces.

A pine cupboard from the Watervliet, N.Y., community, from John Kassay’s “The Book of Shaker Furniture.”

Yet there were six communities in Ohio, Kentucky and Indiana (as well as one each in Florida and Georgia). If you’re a Shaker-furniture aficionado, you are no doubt familiar with Shaker Village of Pleasant Hill near Harrodsburg, Ky., and South Union in Auburn, Ky. – but you may not know about North Union, near Cleveland, Ohio’s Watervliet, near Kettering, West Union, in Busro, Ind., Whitewater, in New Haven, Ohio and Union Village, about 30 miles north of Cincinnati in Lebanon, Ohio. Both Pleasant Hill and South Union are open to the public; Whitewater is open on occasion (a dedicated group of volunteers is working to make it more accessible). The other communities have all but disappeared – yet some of their furniture remains, most notably from Union Village; it’s now at the Warren County Historical Society’s Harmon Museum and Art Gallery.

Cabinet

A large cupboard from Union Village. Note the curved lower rail; it shows up on several pieces in the collection.

Western Shaker furniture looks, of course, a lot like its Eastern brethren with its clean, simple lines and little ornamentation, but there are subtle differences. The tops of tables, for example, are often thicker on Western work than Eastern, ditto with the legs, which often taper less as they reach the floor, giving the work a substantial and grounded look (some might say heavy). Kassay writes that Western Shaker work has much in common with vernacular furniture of the region, though with less ornamentation, because the makers were far-removed from the parent ministry in New Lebanon.

“Stylistically, western Shaker has long been considered the ‘poor cousin’ of eastern Shaker, and is often described as ostentatious, uncomely, and poorly constructed,” wrote Kassay. “Actually, most pieces are very well constructed, convey a feeling of strength, and, if ‘showy,’ are honest expressions of cabinetmakers working in a style they knew best.”

John Shea concurs in “Making Authentic Shaker Furniture.” “Craftsmen of the Ohio and Kentucky communities, many of whom had migrated from Virginia and other southern states, were naturally influences by the regional cultures of the places from which they came. Hence, may of their furniture designs were of heavier construction and sometimes yielded to mild embellishment of scrollwork and other decorative details frowned on by their brethren of the east.” Others point out the “superfluous turnings” on table, desk and bed legs.

There was also more walnut, beech and poplar used in Western Shaker work  than in Eastern – woods that were more readily available in the Western settlements.

table

Note the slight taper and “superfluous” turnings on theses table legs.

I’m working with representatives of the Warren County Historical Society to share more Western Shaker pieces with the woodworking world, in a book of measured drawings of select pieces from the Union Village collection. I’ve been granted access to pull out drawers, look inside and under, and take a tape measure to everything, as well as move pieces for photography. I’ll include a history of Union Village, drawings and photos for 15-20 pieces in the collection – including the tool drawers at the top of this post – and photographs of additional pieces. 

I plan to go to press in early 2020 (if not before).

discussion

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Events Management Solution Suggestions

If you’ve clicked on “Storefront Classes” from the Lost Art Press blog in the last few days, you’ve no doubt noticed that “Covington Mechanicals” (what we call our not-school) has no “live events” at the moment. That’s because we ran afoul of the EventBrite policies, and that platform has no solution that works for us (I asked).

So I’m being a lazy git and asking if you have an event-management solution suggestion that works for our semi-odd situation…other than simply having folks send me emails (which I fervently hope is not the only viable answere…but it might be).

In short – and as I’ve said before – we’re not a school. That is, we don’t pay the instructors – each instructor does her or his own billing, and using various payment portals. In order to be acceptable on EventBrite, an event has to either be free (which is where we’d listed ours, with a note in the copy that attendees would be billed by the instructor), or the payment has to go through the EventBrite system, for which the site takes a cut, of course. But we can’t do that…because then all the money would flow through one of us, which could be a tax problem.

My wish list:

  1. A site on which people can register (with name, email and phone number) for a fee-based class, but on which no money must flow through said site for the class (again, so that instructors can handle billing via their preferred system, be that PayPal, Cash, cash, check…)
  2. A site that allows a cap on registration, then offers waitlist signup
  3. A site that sends an email to the registrant that says, “Yes, you’re in,” or, as needed “you’re on the waitlist.”
  4. The functionality of sending an email to a waitlist participant from said waitlist (not my email) if a spot opens, and that limits the time in which the person must respond.
  5. Ideally, a site that allows us to charge a small up-front registration fee, then allows us to say an invoice for $XX will come from the instructor (the instructors have been paying us this nominal amount for said registration fee during the past year – it’s basically enough to cover glue, pastries, water and electric)
  6. A site/service that doesn’t cost much (again, we make almost nothing off classes unless we’re the instructor, and don’t want to pass on any additional overhead costs to you or the few outside instructors we’ll have next year).

Non-headache-inducing suggestions are welcome below.

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Cutting Iron(y)

The classroom at Lie-Nielsen Toolworks in Warren, Maine, is adjacent to the showroom; to access it, one must pass through the room of shiny temptations. I left Cincinnati to teach a weekend class there with an empty slot in my chisel roll, but returned with it full.

I am now the proud (but chagrined) owner of a newly blooded 1″ chisel.

In that class, and just this weekend during a sawbench class at Lost Art Press, I mentioned that every new chisel – no matter the brand – is out to get you with the razor-sharp long edges (or “lands”). I’ve often joked that on some makes, the lands are sharper than the business end (which is true for some hardware-store offerings, though not for premium tools).

No matter the make, the chisel edges are easily sharp enough to cut flesh, if not wood. So during classes when I see a student wielding brand-new chisels, I typically grab a piece of #220 (or thereabouts) sandpaper and run it a few times over those edges, particularly in the regions one might grip while paring. (Yes, I know they’re sharp to get into corners…but you have to be able to hold them!)

So this Saturday, I gave my usual “don’t cut yourself” spiel, eased a few student chisel edges, then we carried on with the work. On Sunday, I grabbed my new chisel out of my chest to pare the bottom of a dado, forgetting I’d not yet followed my own (oft-repeated) advice.

While the cuts don’t look too bad after cleaning, bandaging and 26 hours, my new sawbench will forever be DNA-identifiable. And I am embarrassed to have let blood – and a fair amount thereof – in such a manner after preaching against it.

Although those chisel edges are now eased, I fear it’s too late. My 1″ chisel – like my flesh-cut saw – has a taste for blood.

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DTC Lifts & Hinges – Order Now

Jonathan Schroeder’s Dutch tool chest, which he made in a class with me earlier this year…or maybe last year…they’re starting to run together…

I’m prepping for two Dutch tool chest classes this month: one at Lost Art Press in Covington, Ky. (sold out) and one at the Port Townsend School of Woodworking in Port Townsend, Wa. (a couple spaces are still available – the registration deadline is June 3).

My favorite commercially available hardware for these chests is from Lee Valley Tools, and until June, the company is offering free shipping. So if you’re in either of these classes – or working on a chest at home – now is the time to order.

The Riverre diamond-head nails give the chest a sturdy, old-school look (but cut nails or screws work just fine, too)

I’ve a passel of Rivierre diamond-head nails on their way to Port Townsend and Covington (so no need to buy those for these classes). But take a look at the chest lifts (shown both atop and at the bottom) and the 9-1/2″ x 3-1/2″ strap hinges on one of my chests below. If you like those, now through Tuesday is the time to order.

Dutch Tool Chest, open
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Colonial Homestead – Well Worth a Drive

I’ve been listening to folks wax poetic about Dan Raber’s Colonial Homestead for a couple of years, and I now know why.

Chris Williams, Christopher Schwarz, Terry West (Christopher’s mother) and I took a drive up to Ohio’s beautiful Amish region on Tuesday for cheese, broasted chicken and gorgeous scenery; we made a point of stopping in Millersburg to see Raber’s tool store and school, the Artisans Guild.

I was expecting a jumble of old tools through which to wade for the good stuff – but it was almost all good stuff, and nicely arranged. It was, in fact, a bit overwhelming. (I did walk away with a nice Starrett 4″ rule…of which one can apparently never have too many…)

Here’s a few pictures, to complement those posted by Christopher on the Lost Art Press blog – including my sentimental favorite, a well-used Nicholson bench in the school.

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